QDPP一体化污水处理设备定制
编辑：出口污水处理设备 来自：https://www.zqwscl.com /日期：2023-08-15 11:14 / 人气：
一、QDPP一体化污水处理设备概述
中侨启迪QDPP一体化污水处理设备是根据原材料命名，该原料是一种高分子材料，一体化设备采用了高模量聚丙烯做缠绕材料，用模具制作一体成型，以罐状呈现。中侨启迪研发人员在转变塑料这类材料时，发现聚丙烯是当前塑料性材料用于地埋排水排污、废水处理中理想的选择材料。一方面，该材料弹性模量≥1500MPA，HDPE弹性模量仅为800MPA，材料的弹性模量对所生产的产品的环刚度起到了决定性作用，弹性模量越高，产品环刚度越高。另一方面，聚丙烯材料为无毒、无臭、无味的乳白色高结晶的聚合物，密度只有(0.90--0.91g/cm³)，是目前所有塑料中比较轻的品种之一，它对水特别稳定，在水中的吸水率仅为0.01%，分子量约8万一15万，成型性好，制品表面光泽好。
聚丙烯的化学稳定性很好，除能被浓硫酸、浓硝酸侵蚀外，对其它各种化学试剂都比较稳定，但低分子量的脂肪烃、芳香烃和氯化烃等能使聚丙烯软化和溶胀，同时它的化学稳定性随结晶度的增加还有所提高，所以聚丙烯适合制作各种化工设备和配件，防腐蚀效果良好。
无毒、无味，密度小，强度、刚度、硬度耐热性均优于低压聚乙烯，可在100℃左右使用。具有良好的介电性能和高频绝缘性且不受湿度影响，常见的酸、碱等有机溶剂对它几乎不起作用，可用于食具。PPH是一种高分子量、低熔流率的均聚聚丙烯，它经过β改性具有细腻的结晶结构，使其具有优良的耐化学性、耐高温性以及良好的抗蠕变性，而且在低温下还具有优异的抗冲击性。
二、QDPP一体化污水处理设备的生产与制作工艺
在了解了QDPP新材料的基本特性后，小编将进一步介绍QDPP一体化污水处理设备的生产工艺及特点。
1、生产工艺
QDPP一体化污水处理设备采用一次成型多次缠绕生产工艺，壁厚可以做到10-80mm，多次缠绕是指罐体底层缠绕后，经充分的风冷过程，底层材料结晶完成，内部材料得到充分的应力释放，再加热底层表面进行下一层的缠绕，根据罐体的接头不同厚度不同缠绕的次数不同。
2、焊接工艺
（1）外部焊接制作
外部焊接是使用进口自动挤出焊接机组，使罐体应力最大部位实现大焊缝一次焊接成型的工艺，将与罐体性质相同的全新PPH颗粒料热熔在大焊缝处，与罐底、罐体成一体。
（2）底部焊接工艺特点：
1）机械化、自动化程度高，产品质量稳定。
2）可按制品承受应力特点来设计焊缝规格，使之充分发挥焊缝的整体性。
3）产品整体性好，焊缝与母体一体，抗腐蚀、耐渗漏性好。
4）可减少飞边，接缝平整美观。
5）在PPH颗粒料中添加紫外线吸收剂，防止老化，延长了使用寿命。
（3）内部焊接制作
内部焊接是采用自动长臂挤出焊接工艺，是所有工序中最重要的一步，将与罐体性质相同的全新PPH颗粒料热熔在内部焊缝处，与罐底、罐体成一体，原理与外部焊接相同，只是其设备不同。
（4）内部焊接工艺特点：
1）机械化、自动化程度高，产品质量稳定。
2）可按制品承受应力特点来设计焊缝规格，使之充分发挥焊缝的整体性。
3）产品整体性好，焊缝与母体一体，抗腐蚀、耐渗漏性好。
4）可减少飞边，接缝平整美观。
5）长臂焊在PPH颗粒料中添加紫外线吸收剂，防止老化，延长了使用寿命。
（5）内部安装制作
内部安装是最后一道工序，等同于底部焊接的缩小版本，就是用进口小型自动挤出焊接机组，将接管与法兰焊接成型，再采用开孔器在罐体上开相应尺寸的口径，后采用德国MUNSCH手提式挤出焊机焊接。
三、QDPP一体化污水处理设备的优点
四、QDPP一体化污水处理设备厂家资料
山东中侨启迪环保装备有限公司成立于2013年，是一家集技术研发、项目设计、设备制造、工程安装、调试运营、技术咨询服务为体的高新技术企业。
中侨启迪（山东）新材料有限公司是山东中侨启迪环保装备有限公司子公司，是一家致力于研发、生产新材料污水处理设备的科技型公司。公司投入了一体成型PP新材料罐体生产线、MBBR生产线、PP焊条生产线，同时拥有新型塑料制品的大型自动焊卧焊、自动焊立焊、大型雕刻机、折弯机、碰焊机、下料机等加工设备，拥有强大的生产能力。依托于总公司十年的环保装备制造经验，基于新材料罐体的特性并深度优化罐体内部结构，再加上对传统A0工艺提升改良和采用自产的MBBR填料，现正式推出新产品：中侨罐卧罐A/B、中侨罐立罐A/B。
主营产品：QDPP中侨罐卧罐A/B、中侨罐立罐A/B、中侨罐中空罐、泵站等新材料环保设备。
欢迎各位业主联系中侨启迪的客服或者到公司咨询QDPP一体化污水处理设备定制。
Currently on the market environmental protection equipment in carbon steel, FRP, stainless steel sewage treatment device, in order to fill the vacancy of the integration of sewage treatment equipment materials, Shandong qiao enlightenment environmental protection equipment co., LTD., founded in 2021 subsidiary —— qiao enlightenment (Shandong) new materials co., LTD., focus on research and development, production of QDPP integrated sewage treatment equipment.
1. Overview of QDPP integrated sewage treatment equipment
The QDPP integrated sewage treatment equipment is named according to the raw material. The raw material is a kind of polymer material. The integrated equipment uses high modulus polypropylene as the winding material, which is made with a mold and presented in a tank. When transforming materials such as plastics, they found that polypropylene is the ideal material for plastic materials used in burial, drainage, sewage and wastewater treatment. On the one hand, the elastic modulus of the material is 1500 MPA, and the elastic modulus of HDPE is only 800 MPA. The elastic modulus of the material plays a decisive role in the ring stiffness of the produced product. The higher the elastic modulus, the higher the ring stiffness of the product. On the other hand, polypropylene material is non-toxic, odorless, tasteless milky white high crystalline polymer, density is only (0.90--0.91g/cm³), is one of all the relatively light plastic varieties, it is particularly stable to water, water absorption in water is only 0.01%, molecular weight of about 80150, good molding, product surface luster is good.
The chemical stability of polypropylene is very good, in addition to be concentrated sulfuric acid, concentrated nitric acid erosion, for other chemical reagents are stable, but low molecular weight of fatty hydrocarbon, aromatic hydrocarbons and chlorinated hydrocarbons can make polypropylene softening and swelling, at the same time its chemical stability also improved with the increase of crystallinity, so polypropylene for various chemical equipment and accessories, corrosion prevention effect is good.
Non-toxic, tasteless, small density, strength, stiffness, hardness and heat resistance are better than low pressure polyethylene, can be used in about 100℃. It has good dielectric performance and high frequency insulation and is not affected by humidity. The common acid, alkali and other organic solvents have almost no effect on it and can be used in eating utensils. PPH is a kind of high molecular weight, low flow rate of polypropylene, it has a fine crystal structure after β modification, so that it has excellent chemical resistance, high temperature resistance and good creep resistance, and also has excellent impact resistance at low temperature.
2. Production and production process of QDPP integrated sewage treatment equipment
After understanding the basic characteristics of QDPP new materials, xiaobian will further introduce the production process and characteristics of QDPP integrated sewage treatment equipment.
1. Production process
QDPP integration of sewage treatment equipment using a molding multiple winding production process, wall thickness can do 10-80mm, multiple winding refers to the tank bottom winding, after full air cooling process, the underlying material crystallization, internal material get fully stress release, reheating the bottom surface of the next layer of winding, according to the tank joint thickness of different times.
2. Welding process
(1) External welding fabrication
External welding is the process of using the imported automatic extrusion welding unit to realize the largest welding joint in the largest part of the tank. The new PPH particle with the same properties as the tank is hot melt in the large weld, and is integrated with the bottom of the tank and the tank.
(2) Bottom welding process characteristics:
1) High degree of mechanization and automation, and stable product quality.
2) Weld specifications can be designed according to the stress characteristics of the products, so as to give full play to the integrity of the weld.
3) Good product integrity, weld seam and matrix integration, good corrosion resistance and leakage resistance.
4) Can reduce the flying edge, and the joint is smooth and beautiful.
5) Add the UV absorber to the PPH particles to prevent aging and prolong the service life.
(3) Internal welding and production
Internal welding is the automatic long arm extrusion welding process, which is the most important step in all processes. The new PPH particle with the same properties as the tank is hot melted in the internal weld, which is integrated with the bottom and the tank. The principle is the same as the external welding, but the equipment is different.
(4) Internal welding process characteristics:
1) High degree of mechanization and automation, and stable product quality.
2) Weld specifications can be designed according to the stress characteristics of the products, so as to give full play to the integrity of the weld.
3) Good product integrity, weld seam and matrix integration, good corrosion resistance and leakage resistance.
4) Can reduce the flying edge, and the joint is smooth and beautiful.
5) Long arm welding adds ultraviolet absorbent to PPH particles to prevent aging and prolong the service life.
(5) Internal installation and production
Internal installation is the last process, which is equivalent to the reduced version of the bottom welding, which is to use the imported small automatic extrusion welding unit, the takeover and the flange welding molding, and then use the opener on the diameter of the corresponding size of the tank, and then use the German MUNSCH portable extrusion welding machine welding.
2. Production and production process of QDPP integrated sewage treatment equipment
After understanding the basic characteristics of QDPP new materials, xiaobian will further introduce the production process and characteristics of QDPP integrated sewage treatment equipment.
1. Production process
QDPP integration of sewage treatment equipment using a molding multiple winding production process, wall thickness can do 10-80mm, multiple winding refers to the tank bottom winding, after full air cooling process, the underlying material crystallization, internal material get fully stress release, reheating the bottom surface of the next layer of winding, according to the tank joint thickness of different times.
2. Welding process
(1) External welding fabrication
External welding is the process of using the imported automatic extrusion welding unit to realize the largest welding joint in the largest part of the tank. The new PPH particle with the same properties as the tank is hot melt in the large weld, and is integrated with the bottom of the tank and the tank.
(2) Bottom welding process characteristics:
1) High degree of mechanization and automation, and stable product quality.
2) Weld specifications can be designed according to the stress characteristics of the products, so as to give full play to the integrity of the weld.
3) Good product integrity, weld seam and matrix integration, good corrosion resistance and leakage resistance.
4) Can reduce the flying edge, and the joint is smooth and beautiful.
5) Add the UV absorber to the PPH particles to prevent aging and prolong the service life.
(3) Internal welding and production
Internal welding is the automatic long arm extrusion welding process, which is the most important step in all processes. The new PPH particle with the same properties as the tank is hot melted in the internal weld, which is integrated with the bottom and the tank. The principle is the same as the external welding, but the equipment is different.
(4) Internal welding process characteristics:
1) High degree of mechanization and automation, and stable product quality.
2) Weld specifications can be designed according to the stress characteristics of the products, so as to give full play to the integrity of the weld.
3) Good product integrity, weld seam and matrix integration, good corrosion resistance and leakage resistance.
4) Can reduce the flying edge, and the joint is smooth and beautiful.
5) Long arm welding adds ultraviolet absorbent to PPH particles to prevent aging and prolong the service life.
(5) Internal installation and production
Internal installation is the last process, which is equivalent to the reduced version of the bottom welding, which is to use the imported small automatic extrusion welding unit, the takeover and the flange welding molding, and then use the opener on the diameter of the corresponding size of the tank, and then use the German MUNSCH portable extrusion welding machine welding.
4. QDPP integrated sewage treatment equipment manufacturer information
Shandong Zhongqi Enlightenment Environmental Protection Equipment Co., Ltd. was founded in 2013, China. It is a high-tech enterprise integrating technology research and development, project design, equipment manufacturing, engineering installation, commissioning and operation, and technical consulting services.
Zhongbao Enlightenment (Shandong) New Material Co., Ltd. is a subsidiary of Shandong Zhongqi Environmental Protection Equipment Co., Ltd., is a science and technology company committed to the research and development and production of new material sewage treatment equipment. The company has invested in the integrated PP new material tank production line, MBBR production line, PP electrode production line, at the same time has the new plastic products of large automatic welding, automatic welding vertical welding, large carving machine, bending machine, touch welding machine, cutting machine and other processing equipment, has a strong production capacity. Based on the company's ten years of environmental protection equipment manufacturing experience, based on the characteristics of the new material tank and deeply optimize the internal structure of the tank, coupled with the traditional A0 process and the use of self-produced MBBR filler, the new products: Chinese pot horizontal tank A / B, Chinese pot vertical tank A / B.
Main products: QDP zhongqiao pot horizontal tank A / B, Zhongqiao pot vertical tank A / B, Zhongqiao pot empty tank, pump station and other new materials environmental protection equipment.
Welcome owners to contact the customer service of Huaqiao enlightenment or to the company to consult QDPP integrated sewage treatment equipment customization.
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